It is easy to get lost in the sea of carbide die and trimming die possibilities, and much more challenging to zero in on the one that is right for you. When making a long-term investment in your company, you should not let price be the deciding factor only because costlier solutions tend to be better. It is essential to take into consideration both your one-of-a-kind requirements and your financial constraints when choosing a carbide die or a trimming die.
When choosing a carbide die, the size and shape of the component being worked on are the two most important factors to take into consideration. You will need a square die, for instance, if you are going to be cutting a component that is either square or rectangular. Look into round dies if your component is round. When considering the shape of your part, think about how far into it will be cut as well as how deep it will be cut. In the case of components that are unusually shallow, one can use a circular trimming die instead of an extended trimming tool to achieve a clean cut all the way through the component by reaching all the way down into it. Trimming a cylinder of metal requires a tool that is long enough to reach from end to end, but for deeper cuts, you will need something even longer.
Carbides include tungsten carbide, silicon carbide, and cubic boron nitride. Tungsten carbides are more wear-resistant than silicon carbides due to their higher hardness, but they are also costlier. Silicon carbides are softer than tungsten carbides but can be cheaper due to their lower cost of production. Cubic Boron Nitride is also a material that is used in carbide dies. Because it is more durable and less likely to wear out over time, CBN is frequently used in circumstances that require high levels of performance. However, as this sort of carbide die is very recent, there is little information accessible about it.
The finish of your die is critical for ensuring that your final product is smooth and attractive. Plated, polished, bright-finished, rough machined, black oxide, and ground are some of the most common types of finishes. If you’re looking for a more polished look with a softer feel, then plated or polished dies are a good bet. Rough machined or black oxide dies are ideal if you need something that is more robust and will retain their form under pressure. If you need to remove burrs, scratches, or tool marks from a finished edge, then polished, plated, or bright-finished dies will be your go-to tools.
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